■ 特点 features ◎ 通过粉体造粒,改善流动性,减少粉尘飞扬; ◎ 通过粉体造粒改善其溶解性能; ◎ 混合、制粒、干燥在一机内完成制粒; ◎ 采用抗静电滤布,设备操作安全; ◎ 设置压力泄放孔,一旦发生爆炸,设备人员不受伤害; ◎ 设备无死角,装卸料轻便快速,冲洗干净,满足GMP规范。 ◎ Through powder granulating ,the fluid is improved and the dust is reduced; ◎ Through powder granulating ,its soluble property improved ; ◎ The mixing ,granulating ang drying can be completed inside the machine; ◎ The operation of the equipment is safe because the anti static filtering cloth is adopted; ◎ the operation personnel can not be damaged if explosion is taken place bacause there is releasing hole; ◎ the equipment has no dead corner .the loading and unloading are quick and light, clean easyly. It can meet the requiremment of gMP.
■ 应用 application ◎ 制药工业中的造粒:片剂颗粒、冲剂颗粒、胶囊剂颗粒。 ◎ 食品工业的造粒:可可、咖啡、奶粉、颗粒果汁、调味品等。 ◎ 其它行业的造粒:农药、饲料、化肥、颜料、染料化工等。 ◎ 粉状或颗粒状湿物料的干燥。 ◎ 包衣:颗粒、丸剂保护层、着色、缓释、薄膜、肠溶包衣等。 ◎ Pharmaceutical industry :granular tablet, granule taken with water, granular capsule. ◎ Foodstuff: cocoa, coffee, milk powder, juice of granule, flavoring and so on. ◎ Other industries: pesticide, feed, fertilizer, pigment, dyestuff and so on. ◎ Drying: for powder or granule damp material. ◎ Coating: granule, pill protection layer, pigmentation, controlled release, film, or bowels solved coating.
■ 原理 principle ◎ 物料粉末粒子,在原料容器(流化床)中呈环形流化状态,受到经过净化后的加热空气预热和混合,将粘合剂溶液雾化喷入,使若 干粒子聚集成含有粘合剂的团粒,由于热空气对物料的不断干燥,使团粒中水分蒸发,粘合剂凝固,此过程不断重复进行,形成理想 的、均匀的多微孔球状颗粒。 ◎ The powder granule in vessel (fluid bed) appears the state of fluidization. It is pre heated and mixed with clean and heated air. At the same time adhesive is sprayed into the container. It makes some particles become granulating which contains adhesive. Being of unceasing dry through hot air, the moisture in the granulating is evaporated and the adhesive is solidification. The process is carried out continuously. Finally it forms ideal, uniform and porous granules.
■ 制粒机标准配置与车间平面布置 equipment standard station and factory plane dispose
■ 制粒工艺程序 granulating grafwork process
■ 流程图 flow chart
■ 技术参数 technical parameters
项目 | 单位 | 机型 | 3 | 5 | 15 | 30 | 60 | 120 | 200 | 300 | 500 | 原料容器 | 容量 | L | 12 | 22 | 45 | 100 | 220 | 420 | 670 | 1000 | 1500 | 直径 | MM | 300 | 400 | 550 | 700 | 1000 | 1200 | 1400 | 1600 | 1800 | 生产能力 | 最小 | KG | 1.5 | 4 | 10 | 15 | 30 | 80 | 100 | 150 | 250 | 最大 | KG | 4.5 | 6 | 20 | 45 | 90 | 160 | 300 | 450 | 750 | 风机 | 风量 | m3/H | 1000 | 1200 | 1400 | 1800 | 3000 | 4500 | 6000 | 7000 | 8000 | 风压 | MM H2O | 375 | 375 | 480 | 480 | 950 | 950 | 950 | 950 | 950 | 功率 | KW | 3 | 4 | 5.5 | 7.5 | 11 | 18.5 | 22 | 30 | 45 | 蒸汽消耗量 | KG/H | 15 | 23 | 42 | 70 | 141 | 211 | 282 | 366 | 451 | 压缩空气耗量 | m3/min | 0.9 | 0.9 | 0.9 | 0.9 | 1.0 | 1.0 | 1.1 | 1.5 | 1.5 | 主机重量 | KG | 500 | 700 | 900 | 1000 | 1100 | 1500 | 1500 | 1800 | 2000 | 蒸汽压力 | MPA | 0.3-0.6 | 温度 | ℃ | 室温-120℃范围内可调节 | 作业时间 | MIN | 随物料特性而定45-90 | 物料收得率 | % | ≥99 | 噪声 | DB(A) | 风机与主机隔离安装,噪声≤75DB(A) | 主机外形尺寸 | M | 1.0×0.6 ×2.1 | 1.2×0.7 ×2.3 | 1.25×0.9 ×2.5 | 1.6×1.1 ×2.5 | 1.85×1.4 ×3 | 2.2×1.65 ×3.3 | 2.34×1.7 ×3.8 | 2.8×1.9 ×4.0 | 3×2.25 ×4.2 |
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